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Courses › Battery Energy Storage Systems: How They Work, Fail and Burn

Lesson 3 of 9 · about 14 minutes

Sizes: From a Garage Wall to a 1,200 MWh Plant

You'll be able to

  • Place a proposed battery in the right size class using kWh, MWh and duration
  • Use EIA averages and real incident sites as yardsticks for scale
  • Explain the fire code thresholds of 20 kWh and 600 kWh and why they matter
  • Convert a developer's numbers into stored energy per acre and per container

The same chemistry sits in a garage-wall unit and in a 300 MW plant. What changes is how much energy is in one place. That number, in kilowatt-hours or megawatt-hours, is the best single measure of how much can burn, how long a fire can run and how far a county's emergency plan has to reach.

Quick refresher from the storage lesson: power (kW or MW) is how fast; energy (kWh or MWh) is how much; energy divided by power is duration in hours. One MWh is 1,000 kWh.

The size ladder

ClassTypical scaleReal examples (MW / MWh)Who tracks failures
HomeSingle-digit to low tens of kWhBehind-the-meter units; EIA counted about 1,590 MW of residential small-scale storage nationally in 2023, about 920 MW of it in CaliforniaNot tracked in EPRI's database
Commercial and industrialHundreds of kWh to tens of MWhSanta Ana, Calif., industrial site, 6 / 24 (fire July 2024)EPRI
Distribution and substationA few MW, 2 to 8 hoursMelba, Idaho, 2 / 8 (fire Oct. 2023); East Hampton, N.Y., 5 / 40 (fire May 2023)EPRI
Utility, mid-sizeTens of MW, 1 to 4 hoursIdaho Power's Black Mesa system, 40 / 160; U.S. average 28 / 76EPRI
Utility, large100 MW and up, hundreds of MWhValley Center, Calif., 140 / 560; Gateway, San Diego, 250 / 250; Moss Landing 300, 300 / 1,200EPRI

EIA's 2023 data puts the average U.S. large-scale battery at 27.9 MW and 76.2 MWh. Averages hide a spread. California's batteries averaged about 50 MW and 169 MWh; New England's averaged about 3 MW. Single sites can be far larger than the average: Moss Landing 300 alone held 1,200 MWh.

Where the fire code draws lines

Idaho enforces the 2018 International Fire Code statewide; the State Fire Marshal lists it as the adopted edition. Its Section 1206 sets the numbers worth memorizing.

  • 20 kWh: the threshold quantity for lithium batteries of all types (Table 1206.2). Above it, the stationary storage battery rules apply: permits, construction documents, spacing, detection, suppression and more. Below it, those rules do not apply. Commentary on the 2026 NFPA 855 notes the same rough line, with lithium-ion systems under about 20 kWh possibly falling outside that standard.
  • 600 kWh: the maximum allowable quantity of lithium batteries in one fire area of a building (Table 1206.2.9). Beyond it, the space becomes a high-hazard Group H-2 occupancy with much stricter construction rules.

Put those next to the plants in the table. Moss Landing 300 held 1,200 MWh, which is 1,200,000 kWh, inside one large building. That is 2,000 times the 600 kWh indoor limit for an ordinary fire area. Large indoor systems are built under the high-hazard rules or other approvals, and EPRI's October 2026 report found indoor facilities overrepresented in failures and recommended fire walls or other barriers to break up large indoor sites. The fire and siting lessons later in this course come back to what Idaho's 2018 code does and does not cover for outdoor utility plants.

Nameplate, usable and degraded

More than one number gets called "the MWh."

  • Nameplate (rated) energy: what the cells are rated to hold.
  • Usable energy: what the system lets you draw. The battery management system keeps a margin at the top and bottom of charge to protect the cells.
  • Energy at the meter: usable energy minus losses in inverters and transformers, and lower still as cells age.

Developers often overbuild the DC battery so the AC output still meets the contract after years of fade, then add modules later. So the stored energy on the site can be larger than the contract number. For fire planning, the number that matters is the total energy in the cells, the largest of the three.

Worked example: reading a press release

An invented developer announces a "200-megawatt battery park" on 25 acres near the town of Willow Bend. The application, unlike the press release, says 800 MWh. Assume each outdoor container in the product line holds 5 MWh (check the real datasheet for any real project).

Duration:            800 MWh / 200 MW   = 4 hours
Containers:          800 MWh / 5 MWh    = 160 containers
Energy per acre:     800 MWh / 25 acres = 32 MWh per acre
In kWh:              800 MWh x 1,000    = 800,000 kWh

Compare with the 2018 IFC lines:
  800,000 kWh / 20 kWh  = 40,000 times the threshold
  Per container: 5,000 kWh / 600 kWh = about 8 times
  the indoor fire-area limit, in one walk-in box

Compare with a home unit of, say, 13.5 kWh:
  800,000 / 13.5 = about 59,000 home batteries

If the developer adds 10 percent more modules to offset fade, the site holds 880 MWh, and the container count rises to 176. Ask whether the permit caps MWh or only MW.

Scale and the size of an incident

Bigger sites are not automatically more likely to fail per MWh; EPRI's data points to design, age and enclosure. But scale sets the ceiling on a bad day. A one-container fire at a 160-container site may be handled by letting that box burn while cooling its neighbors. At Moss Landing, EPA estimates about 56,000 of roughly 100,000 modules burned in January 2025. That is the difference between hours of smoke and a cleanup EPA describes as the largest lithium-ion battery cleanup in its history.

Small systems are not trivial either. The 2 MW / 8 MWh battery near Melba burned for days, with roads closed and the sheriff's office saying the recommended response was to let it burn out, according to KIVI's October 2023 coverage. A 5 MW / 40 MWh system at East Hampton closed roads and stopped trains for about an hour, per EPRI's entry.

Common mix-ups

  • Claim: A 200 MW battery holds 200 MWh. What the evidence shows: Only if it is a one-hour battery. Most new ones are about four hours, so 200 MW often means 800 MWh.
  • Claim: The contract MWh is all the energy on site. What the evidence shows: DC overbuild and later augmentation can put more energy in the cells than the contract number.
  • Claim: Small substation batteries don't need a plan. What the evidence shows: EPRI's table includes several fires at systems of 8 to 40 MWh that closed roads and burned for hours to days.

Reporting angle

  • Get MW, MWh (AC and DC if both appear), number of containers or cabinets, and acreage from the conditional use permit application and the interconnection request.
  • Ask whether the permit caps stored energy (MWh) or only power (MW), and whether augmentation requires a new review.
  • Ask the fire code official which IFC edition and sections apply and whether any part of the project is in a building.
  • Compare the project with the U.S. average (28 MW / 76 MWh) and with incident sites of similar size in EPRI's table.
  • For a utility-owned project, look for the size and cost in Idaho PUC filings and the utility's resource plan.

Research angle

Check yourself

1. According to EIA's 2023 data, what was the average U.S. large-scale battery?

2. Under the 2018 International Fire Code that Idaho enforces statewide, lithium battery systems above what capacity trigger the stationary storage battery rules?

3. Moss Landing 300 held about 1,200 MWh in roughly 100,000 modules. What is the average energy per module?

4. The 2018 IFC's maximum allowable quantity for lithium batteries in a building fire area, before the space becomes a high-hazard occupancy, is:

5. A developer says its project is 200 MW. What is the most important follow-up question about scale?

6. Which incident in EPRI's table was a distribution-sized system in Idaho?

Terms in this lesson

Kilowatt-hour (kWh) and megawatt-hour (MWh)
Units of stored energy; 1 MWh equals 1,000 kWh.
Nameplate versus usable energy
Nameplate is the rated capacity; usable is what the system lets you draw after reserving margins at the top and bottom of charge.
Threshold quantity
The fire code size above which a battery installation must meet the code's energy storage requirements.
Maximum allowable quantity
The most battery energy allowed in one fire area of a building before it must be built as a high-hazard occupancy.
Commercial and industrial (C&I) storage
Batteries behind a business's meter, sized between home units and utility plants; EPRI tracks their failures along with utility systems.

Full glossary

Sources